Choose an engraving solution of the anilox with an optimal ink release. US$ 300-1000 / Piece. Apex is a world leader in anilox engraving technologies for high quality flexo printing. 2. June 26, 2014 Team. Gravure engravings for the coating market. Every printer and converter knows that the best printing is tightly bound to proper press maintenance. The anilox roller is used to transfer a measured amount of ink onto a flexographic printing plate and is essential for flexo printing machines. JCTPRINT Laser Engraved Anilox Roller with Ceramic Liner and Ceramic Sleeve is commonly used in flexographic printing. Our extensive knowledge and first-hand experience includes solving all the most common printing problems faced by gravure and flexographic printers today, making us an. The anilox is the heart of the flexo process so that is where we will start. Flexographic printing machine is a typical short ink supply system, the structure is relatively simple, mainly by ink tank, cots, scraping knife, and anilox roller four parts. anilox rollers, etc. 26. 55 mb) Anilox Scoring Prevention Guide. To produce high-quality prints using flexographic printing technology, it is important, among other factors, how accurately and consistently the ink is delivered to the printing plate, and, from there, onto the printed material. 2-3 minutes. Anilox Volume Guide (+ FREE Print Out Chart!) Posted by Luminite on Apr 11, 2022 8:34:00 AM. As the heart of the flexo press, the anilox roll is the foundation of the printing process. For flexo presses, the foremost cleaning issues revolve around. The work focuses on. 6 - 2. Rinse cycle is approx. The anilox roller usually comprises of material such as aluminum or steel, shaped as a hard cylinder. They. The image is then printed directly onto the substrate. Reduce downtime on mounting. As the anilox rotates, its surface comes into contact with the raised areas of the printing plates mounted on the plate cylinder, transferring the ink. Your results may vary depending upon these conditions. ARC focuses on giving its customer a precise and durable roller. When selecting anilox rollers for flexographic printing, consider factors such as cell volume, cell shape, and cell count. 0. cnWechat/WhatsApp: +8618767755655For example, flexo plate screens of 150 l/in (59 l/cm) have highlight dot diameter of 19 um. Many variables affect performance. Anilox | 204 followers on LinkedIn. A volume of 8. The TLS Anilox GmbH in Salzkotten offers a variety of the latest roll body technology: Light rolls for label printing. How the Type of Rollers in Flexography Work FQ-320. type of substrate, print run size, printing speed, anilox roller specification and. Keep in mind that when using a low line screen printing plate (such as 55) you will typically use a lower line screen anilox roll (such as 250 – 500). , founded in 2018, is India’s first indigenous anilox roll manufacturing company. Anilox Rolls 101. We can engrave the chambers having up to Ø. The flexographic term ghosting is actually borrowed from the offset printing industry. The cell pattern of the product comes in various ranges like quadrangle, pyramid, hexagon, Tri-helical line. When ink comes off the anilox roll, it is pressed directly onto the flexo. The anilox roller usually comprises of material such as aluminum or steel, shaped as a hard cylinder. I. Jctprint Machinery Co. Printing Rubber Roller. Cleaning the Anilox Rollers. Flexo typically utilizes a polymer or elastomer image carrier. High quality 45# seamless steel pipe, thickness 15-20mm. The condition of the anilox rollers worsen s during operation due to the contamina-. For example, more than 50 percent of the flexographic printing industry still uses a radius tip blade. The dots on the plate act as suction cups and lift the ink out off the anilox roller. GTT 2. Quality precision steel rolls. I shared this insight with Flexo Gravure. 0. Dryers must be balanced. The highest points on the polymer plate create a graphic artwork which is printed. The conventional rule of thumb is: 50% of the volume moved from the anilox roller to the plate; 50% from the reservoir to the substrate. Call us toll free: +8617860278978 [email protected] HOME; ANILOX ROLLER; RUBBER ROLLER . It is a key component of the ink transfer system of the flexo printing equipment. It is designed to deliver a precise and consistent amount of ink to the printing plate. Flexo press fingerprinting can help achieve these goals, so I prepared the following “Do’s and don’ts”, including pointers on how to approach the process. We manufacture and restore Anilox Rollers per the customers’ preference in surface, volume transfer and line screen for more consistency and faster speeds. Anilox roller manufacturer in China, can provide various types of anilox rollers for flexo printing, including ceramic anilox rollers, metal anilox rollers, shaft anilox rollers, sleeve. Anilox Rolls for Coatings. Ink is applied to the plate’s character as a sequence of dots, with the high-speed rotating action of the press often transforming the dots into ink ridges. Ceramic Anilox Roller Flexo Printing Anilox Rollers Anilox Roll Company . The anilox roller is a vital component of flexography and so it is important to understand its calibration. If you experience ghosting in flexo printing, you can try out the following diagnostic solutions: Identify the colors where ghosting occurs and replace the anilox roll with another of a similar cell volume, but of a coarser screen. The engraving. It is one of many factors that influence the amount of ink transferred to the print material and must thus be precisely controlled and measured. Anilox rollers are defined by capacity, given in cm 3 /m 2, which depends on the shape and depth of these cells. The QD can be configured with a number of different printing process heads. Do you know how to quickly convert your anilox rolls screen-count (cell count) and volume values between metric and imperial unit measurements? You can use these formulas: For volume: Volume in cm³/m² = Volume in BCM/in² x 1,55 (*) Volume in BCM/in² = Volume in cm³/m² ÷ 1,55. We offer more than our word. Anilox Cart Features: 25 drawers with adjustable internal holders to fit most anilox roll sizes. It is a key component of the ink transfer system of the. How often should I calibrate my anilox roll. Jctprint Machinery Co. Rubber roller. Materials that would be difficult to print on for other printing methods are easy for flexo. September 6, 2022. View More. Research of micro transforming of metal surfaces, by mechanical, chemical, electrochemical, optical technologies. 35mm*370mm. The ink transmission structure of the flexographic printing machine is simple, its main characteristics are less ink roller, short ink path, anilox roller plays an important role in ink transfer. The anilox roll is what sets the flexographic industry apart from other printing discipline. Due to today’s fine line printing, it is essential to find a safe, gentle and automatic cleaning method that will not cause wear and tear to the delicate anilox rollers. These are the best brushes because they are specifically designed for optimal cleaning of Chrome Anilox Rollers in printing equipment. JCTPRINT was established in 2000, focusing on the customized processing of printing machine accessories and printing machinery, and exporting from China to all over the world. Anilox | 206 followers on LinkedIn. Printing operators may now employ higher line screen anilox rolls to make higher line screen images because of. A statement justified by the enviable industry accolades and long. A properly cleaned anilox roll will lead to higher output on a flexographic press while. Flexo Plate Sleeve and Flexo Printing Cylinder . Anilox rolls used to be specified by linescreen, then volume. In the flexographic printing industry, anilox rolls play a pivotal role in determining ink usage. 40. There are three printing pressures of the flexo printing machine, and these three printing pressures will have a great impact on the printing quality of the product. However, the hexagonal 60 deg pattern has important limitations with regard to ink release and ink flow. The surface quality of the ceramic coating is essential for the use of an anilox roller in high-quality flexographic printing. ) of rotating parts (printing form, anilox) are out of tolerance Vibrations of the printing press due to mechanical or electrical issuesThe main products are anilox rollers, rubber rollers, air shafts, flexo printin. The surface of the anilox rolls are laser engraved with very tiny dips, forming anilox cells. When printing on plastic films, in label printing and flexible packaging, a ratio of 1∶6. The surface of anilox rolls are covered with many fine pores, and allow. A Solution To Prevent Dirty Print In Flexographic printing: Flexo printing is a pressure-sensitive technique with several variables. Temperature of the printing hall too low and/or humidity too high. >>. For over 20 years, UMS has been dedicated to providing CAE’s innovative transfer technologies to the flexographic printing market. It is one of the many factors that determine the amount of ink that is transferred to the print material and therefore. In offset and letterpress ink is transferred via smooth rollers to the printing plates. The main products are anilox rollers, rubber rollers, air shafts, flexo printin. Dryer must conform to speed. Anilox Charged with supplying a measured quantity of ink to the printing plate, Anilox must be precise…Since 1980, our anilox rolls have cooperated with more than 500 printing and packaging factories around the world. 3 in this example. JCT-RBG-001. Excessive blade pressure resulting from misalignment, can shorten the blade life, cause blade burring and even score the Anilox roll. RINSING. Download (PDF 1. We offer more than our word. In flexographic, ink transfer is primarily controlled by three things. Anilox rollers and sleeves are used in short-inking units such as flexographic printing, and sometimes also in offset printing or print varnishing. Excellence in cell engraving during the manufacturing process is vital in achieving the quality standards found in narrow web. Application Of Ceramic Anilox Roller: 1. SOLUTIONS. The anilox roller engraving with the geometry of the cells or engraved structures is very important for this. 50 – $ 359. 818. The traditional 60 degree engraving is still very prominent within the flexo printing and coating markets, but this is continually evolving and there are more cells based on the 60 degree geometry but with stretched or elongated characteristics being used. Anilox Cleaning Systems for flexographic printing. Relying on a complete and efficient production chain, we can ship to you as soon as 12 days. Premium products built to exacting specifications providing consistent repeatability. ). We pioneered the successful use of industrial plasma flame-spraying technology. Flexographic printing is well-suited for high-volume, high-speed printing applications, making it a preferred choice for many industries, including packaging, labels, corrugated boxes, newspapers, and flexible packaging. This product is made of a metal roller and the rubber roller, anilox roller line number is 300 lines, covering a surface width of 70 mm. This is the reason, the most uniform distribution of ink of the 60 deg hexagonal engraving became the norm in flexo printing. An anilox roller is a cylinder in which microscopic cells are engraved. GTT 2. Clean your coating anilox regularly. We offer more than our word. An engraved metal or ceramic roller used in flexographic printing presses to transfer ink from the fountain roller (or directly from the fountain) to the printing plate. Those cell shapes can be vastly different - diamonds, zig zags, circles, ovals. A typical setup for flexographic presses includes four types of rollers: fountain and anilox rollers, plate and impression cylinders. US$ 300-1500 / Piece. Our anilox rollers can help you save 25-45% on your paint usage. Maintenance of anilox roller. 0 - 50. This roller stores and transports the ink. The result is a loss of volume. Anilox roller The anilox roll is a unique characteristic of flexography. The flexo process parameters play an important role in ink transfer and will lead to wastage of inks, substrate, solvents and printed stocks if not monitored and controlled. This function is performed by anilox rollers. As the anilox roller rotates, the cells in contact with the doctor blade system collect ink, and then any surface excess is removed as the roller passes under the doctor blade. A gravure cylinder is usually made of a soft copper for easy engraving with a thin layer of chromium on top to strengthen it. As a result of the counter-rotations in each case, the printing ink finally reaches the impression cylinder. 00 / piece. Our unmatched service standards and personalized support enable you to achieve high-quality, high-volume, high-speed printing without compromise. The main products are. One of the biggest innovations that directly impacted the "heart" of the printing process is the function of the anilox roller in flexographic printing. lnk deposition tends to be uniform, throughout the engraved length of the chamber. It is essential for all flexo printers that the anilox gives the correct ink density from the first print and stays consistent throughout the whole run. Following is a rough outline of printing applications matched with appropriate line screens and cell volumes: 3. Any given anilox roll cell is about 100-µ. A flexographic inking system is sometimes known as an anilox system. Technical expertise to help you match application-specific solutions, resulting in high quality performance. 8 or lower than 5. High-resolution anilox rolls for the mid- and wide-web Flexo market. Use a thinner doctor blade (if rounded edge) or use a Lamella/preground tip. Secured drawers require two-handed manual lift to avoid accidental opening or dropping of contents. Vibration is one of the most common contributors to bounce and banding. The traditional 60 degree engraving is still very prominent within the flexo printing and coating markets, but this is continually evolving and there are more cells based on the 60 degree geometry but with stretched or elongated characteristics being used. system enables the flexo printer to do an automatic cleanup of the ink train. ARC focuses on giving its customer a precise and durable roller. These safe on surfaces ultrasonic cleaning systems protect your investment in your laser engraved ceramic anilox rollers. MCP Company, Inc. With proper care, these components can last for years, offering a great return on your investment. Date 22 Sep 2014. The decision is not one-size-fits-all, and it depends on the specific needs of the printing job at hand. This is the reason, the most uniform distribution of ink of the 60 deg hexagonal engraving became the norm in flexo printing. Of course, the finer the anilox screen, the smaller the anilox cell opening. Innovating and developing the flexo of tomorrow. Factory Flexo printing roller cylinder for flexo printing machine . This function is performed by anilox rollers. A variety of materials are available, including metal and ceramic. COMPONENTS OF AN ANILOX. Sonic Solutions Sonic Solutions provides ultrasonic cleaning systems for laser engraved ceramic anilox rolls that blends two processes that are integral to restoring full cell volume to anilox rolls and to the safety of the anilox roll allowing you to use the anilox rolls at the levels that they were made to be used like new condition again. Call this number to order or request a quote for The Flexo Factor brand premium end seals and your printing life will improve. Its manufacturing accuracy directly affects the quality of the flexo printing. Having continually invested in the latest technology YAG lasers, means Pamarco can create all varieties of cell profiles. 28 BCM. This leaves only the precisely determined amount of ink in the cells. An anilox is a roller that, in most instances, has many millions of tiny cups engraved into its surface that hold ink. As a leader in flexo consultancy, Pamarco recommend three steps which should be adhered by all printers who seek to maximise print performance. 0 mm) Thicknesses. Therefore, the color intensity and consistency will. Various Anilox Rolls For You To Choose. When using a high line screen printing. Technical support of innovative technologies from all branches. 4. Stainless brushes are the best brush for optimal cleaning of ceramic anilox rolls and other hardened surfaces. Greg Hrinya, Editor 05. 5 g/m2. The thing that sets flexo apart from other printing methods is its compatibility with different materials and inks. The most precise and even metering. November 21, 2023 630. 678. 0 BCM volume for process or combination printing is engraved between 700 and 1200 cells per inch. 75". It is essential for all flexo printers that the anilox gives the correct ink density from the first print and stays. You don’t want to damage the outer coating or sleeve, but still want to achieve a deep-cleaning so the roller continues to deliver the correct amount of ink. 1,020mm dia. The aim of this research is to investigate the condition of anilox rollers. Apex is a world leader in anilox engraving technologies for high quality flexo printing. JCTPRINT was established in 2000, focusing on the customized processing of printing machine accessories and printing machinery, and exporting from China to all over the world. 40 Select options. 678. 588. Recyl Clean 2000 is designed to maximize ink transfer capacity on both Ceramic and Chrome rollers. The cylinder contains small cells that contain the. It allows control of the hue ofsecondary colors (reds, greens, and blues), dot gain, trapping, ink consumption (mileage), and a number of other factorsimportant to both quality and cost. A dirty or plugged anilox roll can also result in color variation due to inconsistent ink transfer to the printing plate. When doctor blades are not optimized, the anilox roll cannot do it's job properly — that is, delivering a consistently metered, accurately measured, and evenly distributed amount of ink to the printing plate. Apex can advise pros and cons of anilox specifications to help you decide on the specifications for your needs. Lower anilox line counts accommodate higher volumes for solid coverage and coatings. Diagnosing Your Doctor Blades. 97" (20. 5 is generally assumed for the plate screen ruling to the screen roller ruling. bow banana roller, rubber/metal expander roller. Then the anilox roller makes contact with the flexo printing plate which transfers it to the substrate as the printed image. Remember, engraved roll (anilox) to plate or blanket to substrate flexo coating processes, most often deliver not less than 19% nor more than 24% of the fluid contents of the cell to the substrate. Roll:The accurate synchronization of the anilox roller and the plate cylinder at each print deck plays an important role in print precision. The ceramic is engraved with a pattern of small cells that hold the ink. 26. But what some companies don’t fully realize is that as the doctor blade wears, the contact area of the blade tip changes, which can lead to challenges with dot. ) of rotating parts (printing form, anilox) are out of tolerance Vibrations of the printing press due to mechanical or electrical issuesWhen selecting an anilox roller, you typically think of a 30, 45, or 60-degree engraved pattern. Our INOlox ® anilox rollers are optimised to satisfy the high requirements of flexographic printing and feature an excellent performance profile to optimise your printing process. 1100 from all other locations. How to Use: Enter the data you would like to convert into the highlighted cells and the calculator will calculate the depth to opening ratio of your anilox roll cells. Want more information on how to select the right anilox roll? Click here, . US$ 300-1000 / Piece. The Anilox Roller is often referred to as the heart of the flexographic press. For many printers the anilox is a simple product to carry ink to their Flexo plate and it is not always seen as the cause for print errors. Our Anilox Roll Protection Covers provide custom fit protection for cylinders such as anilox, gravure, chill, rubber, rotary dies, and other cylinders used in the printing industry. Higher line counts are better suited to lower cell volumes. The Company’s know-how draws upon the engraving and coating techniques. Many variables affect performance including anilox vendor, ink release characteristics, ink viscosity, printing speed, atmospheric conditions. The flexo head have additional options and the Gravure heads will be supplied with Harper's. By Michal Lodej. between the anilox roll and printing form Too much ink pressure in the doctor blade chamber Image positioning on the printing form is lacking balance Concentricity (total indicated runout, or T. Upgrading Output. Cleaning the Anilox Rollers. That’s why it’s so critical that your anilox roll is manufactured to perform with consistency and reliability. Harper, for example, recently unveiled its X-CAT engraving technology, which the company says is a “game-changer” for flexo printing. Very flexible, making minimum contact pressure necessary. As the roll of substrate unwinds, the sheet passes through a series of printing stations. Scoring lines are the lines that damage the engraved ceramic material of the anilox rolls. The Anilox Roller is often referred to as the heart of the flexographic press. BOBST F&K 20SIX 8 Colours Flexo Label printing machine from 2013 Manufacturer: Bobst. The anilox roll is often called the “heart” of the flexographic printing process. in diameter, depending on the volume specifications. per fiber. If you consent to us contacting you for this purpose, please tick below to say how you would like us to contact you: I agree to receive other communications from Apex. Hardness. Invest in high-quality anilox rollers and other printing equipment; Context Matters. Depending on the substrate and inks used, for the four. Contact us at 800. Ceramic Anilox Cleaning Brushes Stainless (6 or 12 Pack) $ 236. If done right, they will translate into longer anilox lifetimes and better ink transfer, which improves the stability and repeatability of printing. It should be remembered that anilox rolls are the most expensive component of the flexographic printing press. Advanced Anilox Technology for Flexible Packaging Printers. If handled with care properly, these anilox rollers can yield many years of production. I. Don’t just grab any solution that is nearby when it comes to cleaning anilox rollers. 3. 70 – $ 473. Their full line-up of products can match up with almost any anilox roll cleaning challenge. Anilox Roller Cleaner, as the name suggests, is a specialized cleaning solution used to maintain and restore the performance of anilox rollers in the printing process. Product Description. 8 - 0. It. The Main Causes Of Pinholing problem in flexo printing. JCT-RBG-002. Using a fit-for-purpose doctor blade will prevent issues, and it does not pay off to save on your metering equipment. We work with all end seal designs, from the common face seal to angled pressure seal and seal clamps. Flexo printing machine(unit type ,central cylinder type,cascade type) 2. and light solid densities are all attainable with one engraving on one laser engraved ceramic anilox roll. It is a decisive factor for the print characteristics and the long-term performance. The amount of ink that is transferred from a cell depends upon the carrying capacity of the cell, or the cell’s volume. However, the hexagonal 60 deg pattern has important limitations with regard to ink release and ink flow. If you consent to us contacting you for this purpose, please tick below to say how you would like us to contact you: I agree to receive other communications from Apex. Every claim Harper makes about our. 5. One helpful tool for determining the. There are advantages and disadvantages to each type of anilox roller. That is, if an anilox roll has 800 cells per linear inch and a volume of 2 BCM (billions of cubic microns), then it was an. Finding the right ink composition is important for anilox and image carrier material selection. The aim of this research is to investigate the condition of anilox rollers. $2,000. Flexo Plate Sleeve and Flexo Printing Cylinder . Click or call for the best price possible on anilox cleaning supplies. Producing all kind of printing forms, for gravure, flexo, hot stamping, anilox rollers. Light, robust sleeves for flexographic printing. A 2. Because the anilox roll can send ink from one cell to the next, the number, size, and geometry of the anilox cells will determine the amount of ink it sends. From the advent of flexographic printing and Anilox Roll manufacturing, Harper Corporation of America has earned the distinction of being the first, the best, and the global leader in new anilox roll products and technologies. Jctprint Machinery Co. Aluminum alloy guide roller industrial. The cell volume of anilox rolls is changed after the ink debris accumulation. in business administration, he is in his 35th year of service with ARC International and is responsible for the development and management of national account programs with corrugated, wide web and narrow web. This results in a more consistent and accurate image. The custom flexo plate covers the place cylinder. Doctor blade: It is used to remove excess ink from an anilox roller to prevent the risk of ink smudging. Flatten out the wear angle and increase the contact zone. There are various schools of thought as to which cell engraving enables the best ink release, some favours elongated hexagonal cells while others swear by. comThe ratio of the plate screen count to the anilox roll screen ruling is chosen to be approximately 1:6. between the anilox roll and printing form Too much ink pressure in the doctor blade chamber Image positioning on the printing form is lacking balance Concentricity (total indicated runout, or T. As a manufacturer of chrome anilox rollers, ceramic anilox rollers, anilox roller accessories and printing cylinders as well as a service provider in the areas of anilox roller inspection, roller cleaning and roller coating and finishing we have been around since 1948. Research of micro transforming of metal surfaces, by mechanical. Closing blade for flexographic printing. As the roll of substrate unwinds, the sheet passes through a series of printing stations. Ltd. Higher line counts are better suited to lower cell volumes. Change the anilox roll on the color(s) the ghosting is occurring for one with the same volume but with a coarser screen to bring the same ink to the plate but with reduced drying on the anilox. To ensure print consistency, the printer’s process needs to be optimised through scientific testing and the anilox rolls need to be standardised for each print application. The anilox roller is a precision component that needs to be cleaned regularly toJust like the products we create, we place a high priority on being your pressroom’s most valuable resource when it comes to precision output, and ultimately, your success. 5 is generally assumed for the plate screen ruling to the screen roller ruling. The flexo process parameters play an important role in ink transfer and will lead to wastage of inks, substrate, solvents and printed stocks if not monitored and controlled. 5 to 1∶7. The surface quality of the ceramic coating is essential for the use of an anilox roller in high-quality flexographic printing. 1. Tower Products’ Rick Principato details the company’s product offerings. Reduce physical effort. In certain printing outcomes, you might have seen a light line or a significantly dark line compared to the color of the rest of the printing area. A dirty anilox roll and wrong anilox roller can result in incorrect ink viscosity and color variations affecting the final print quality. Save costs. High quality roll bodies. The anilox roller is then wiped clean with a doctor blade to leave an even, consistent layer of ink. There are two types. An anilox should be monitored monthly for flexo printers to ensure consistent printing. About Harper Corporation. Dot Area Reference SheetThe FB-3 offers other features like Nilpeter’s CleanInking system, quick-release anilox rollers and plate cylinders. How to Inspect Anilox Rollers – A basic guide part 1. The Ultimate Anilox Volume Reference (+ Our Free Printable Chart) During Flexographic Printing, anilox volume refers to the carrying capacity of an anilox cell or the amount of ink held in each cell. There can be multiple reasons why too much ink is being used, ranging from the wrong anilox roller to incorrect ink viscosity or ink color. Anilox roller is steel made hard cylinder roller that maintains a fixed amount of ink to the flexo printing plate. 3 billion square meters in 2012 to. An ink delivery system provides consistent and precise ink flow to the printing plate. When it comes to choosing between anilox and flexo, context matters. Offering anilox rolls for any press manufacturer, from narrow-web to wide-web machines. It ensures an even higher output on the press with less set-up time and reduced labour costs. How the Type of Rollers in Flexography WorkThe main products are anilox rollers, rubber rollers, air shafts, flexo printin. The proper selection of the screen and the volume is a crucial factor in obtaining quality and consistency of the final printed product. 97" (20. JCTPRINT was established in 2000, focusing on the customized processing of printing machine accessories and printing machinery, and exporting from China to all over the world. 1 Piece (MOQ) After-sales Service : 24 Hours Online Service; Warranty. Plate. Type No one in the world has manufactured ceramic anilox rolls longer than Harper Corporation. From anilox roll technology to printing plates, the latest flexo supplies have been optimized to ensure quality and speed. Doctor blades are essential components of the flexo printing process. Anilox Rollers, Anilox Rollers For Flexo Printing Manufacturer & Supplier Innovus Rollers has become a key shape in the field of Mechanical design joint less Anilox Roller Manufacturers In India. The low viscous ink is transferred by the anilox roller to the plate and from there. This calculator provides general recommendations for closed-cell 60° hexagonal anilox and GTT open-cell engravings. The simplest solution could be that you are running a plate, anilox and ink combination that is not made up of the optimum materials for that application. These thick ink films do not produce the graphic quality necessary for high-end process work. Taking care of your anilox rolls will save you time, money, and energy in the future. Ceramic Anilox Roller Flexo Printing Anilox Rollers Anilox Roll Company . Providing consistent ink coverage is obviously critical to printing quality. In the cells covered by the entire surface of the anilox roll, the amount of ink must be floated within a limited range (currently the quality standard of the international leading anilox roll supplier is +/-7. If you prefer, we will modify your current end seal and material to stop leakage and increase seal life. Reduce risk of damage to the mounting machine. Gayle Harrop. Basics of Flexo Printing. An anilox roller (made from steel or aluminum) with a surface etched with shallow wells dips into an ink fountain. Again,. It may even be failing to transfer to the substrate. 1 Piece (MOQ) Warranty : 1 Year; Certification : CE, FDA, EEC, ISO13485; Condition : NEW; System Supported. Obviously, the anilox roller must rotate and the doctor blade must contact the anilox roller for the flexographic printing process to work. Common problems caused by lower quality or incorrect type of doctor blades include scoring of the anilox roller and UV ink spitting. The first printing unit generally has an anilox roller with a cell volume of between 6 and 9 cm3/m2, whilst the cell volume for the second one is 12 to 14 cm3/m2.